2008 HARLEY SPORTSTER MANUAL PDF

Give your bike the care it deserves. Learn about H-D authorized service at H-D dealers, download the latest owner’s manuals & see the H-D maintenance. View and Download Harley-Davidson Sportster service manual online. Sportster Bicycle pdf manual download. 6 products Shop the best Harley-Davidson Sportster Custom XLC Repair Manuals for your motorcycle at J&P Cycles. Get free shipping, 4%.

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First, it will acquaint the user with the construction of harlley To avoid unnecessary disassembly, carefully read all rel- Harley-Davidson product and assist in the performance of basic maintenance harleyy repair. Secondly, it will introduce to the pro- ative service information before repair work is started.

Inadequate safety precau- tions could result in death or manuzl injury. A Deutsch Connector Repair A Metri-Pack Connector Repair A Mating Pin and Socket Housings A Removing Socket Terminals A Separating Pin and Socket Housings A Installing Socket Terminals A Removing Pin Terminals D-1 Wire Color Codes B-3 Removal and Disassembly D-1 Wiring Diagram Symbols B-3 Cleaning, Inspection and Repair D-1 Sportster Wiring Diagrams B-4 Sprocket Bearing Replacement D-2 Assembly and Installation Exceeding capacity ratings or using lifting devices that are in poor condition During the initial break-in period, use only Harley-Davidson can lead to an accident, which could result in death or 20W50 engine oil.

Failure to use the recommended oil will serious injury. Leaking oil or grease usually means that a mahual is damaged. Replace leaking seals to prevent overheated bearings. Rust or Corrosion Removal Remove rust and corrosion with a wire brush, abrasive cloth, sand blasting, sportsher blasting or rust remover.

Use buffing crocus cloth on highly polished parts that are rusted. Do not pull on a tool cabinet; push it in front of you. Do not use a screwdriver with rounded edges because it Set the brakes on the locking casters after the cabinet has will slip. Redress with a file.

Harley-Davidson Sportster Low – Owner’s Manual – Pages – PDF

Your authorized dealer has the proper oil to suit your requirements. If it is necessary to add oil and Harley-Davidson oil is not Do not use gasoline that contains methanol. Doing so can available, use an oil certified for diesel engines. The further below freezing the temperature drops, the shorter and form a sludge that is harmful to the engine. If necessary, see the quick reference table Table Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.

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Replace every four 4 years. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual. Negative terminal screw torque in-lbs 6. Loctite Threadlocker red 6 ml squeeze tube Loctite Threadlocker 10 ml bottle Special Purpose Grease 14 oz.

Dipstick has two marks. If oil level in tank is at or below lower mark, add 1. If you added oil in step 4, remove filler cap and verify cor- rect engine oil level in oil tank.

Harley-Davidson Sportster – Owner’s Manual – Pages – PDF

This tool can prevent damage to crankshaft Figure Always use the proper grade of oil for the lowest expected air temperature before the next regu- Figure Oil Pressure Indicator Lamp larly scheduled oil change. Distorted or glazed brake disc. Distorted, glazed or contaminated Replace brake pads. Brake pads drag on disc – will not retract. Cup in master cylinder not uncovering Inspect master cylinder. Do not use sight glass 2 to determine maximum fluid level.

Harley Sportster Manual

Sight glass should only be used as a visual indicator sporstter fluid level is low and needs attention. A ridge 1 is cast into the inside of the reservoir to assist sm you in determining the correct level. Do not overfill reservoir. Do not reuse old brake fluid. Reservoir cover 5 may be removed from rear brake master cylinder reservoir to more easily verify fluid level in reservoir.

Inner tubes must not be used in radial tires and radial tires must not be used on laced wire spoked wheels. Tubeless tires are used on all Harley-Davidson cast and Match tires, tubes, air valves and caps to the correct wheel disc wheels.

Page of 37 Go. Table of Contents Add to my manuals Add. About This Manual First, it will acquaint the user with the construction of the To avoid unnecessary disassembly, carefully read all hraley Harley-Davidson product and assist in the performance of basic maintenance and repair. Storage 2080 Oil Tank Page 10 Hose Routing Cleaning, Inspection And Repair D. Rotor Exceeding capacity ratings or using lifting devices that are in poor condition During the initial break-in period, use only Harley-Davidson can lead to an accident, which could result in death or 20W50 engine oil.

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Removal Leaking oil or grease usually means that a seal is damaged. Installation Rust or Corrosion Removal Remove rust and corrosion with a wire brush, abrasive cloth, sand blasting, vapor blasting or harleh remover.

Storage Units Do not pull on a tool cabinet; push it in front of you. Winter Lubrication The further below freezing the temperature drops, the shorter and form a sludge that is harmful to the engine.

Jiffy Stand If necessary, see the quick reference table Table Page 26 Negative terminal screw torque in-lbs 6. Page 27 Loctite Threadlocker red 6 ml squeeze tube Loctite Threadlocker 10 ml bottle Special Purpose Grease 14 oz. Checking And Adding Oil Page 33 Distorted or glazed brake disc.

Page 35 A ridge 1 is cast into the inside of the reservoir to assist sm you in determining the correct level.

Bleeding Rear Brake Reservoir cover 5 may be removed from rear brake master cylinder reservoir to more easily verify fluid level in reservoir. Tubeless Tires Inner tubes must not be used in ssportster tires 2008 radial tires must not be used on laced wire spoked wheels.

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2008 Harley-Davidson Sportster 1200 Custom — Owner’s Manual

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